Light Gauge Steel Frame Cold Factory Direct Custom Made Sales C Stud and Track Roll Forming Machine

Product Description

Steel Tube Mill Manufacturer - KINGTECH TUBE MILL CO.,LTD.

Our expertise lies in providing integrated solutions for the steel pipe industry. Our core product portfolio includes: 

High-Frequency Tube Mills (ERW Lines): Engineered for high-speed, stable production of carbon steel and galvanized pipes with exceptional weld strength.

Precision Pipe Making Machines: Customizable lines for stainless steel, industrial, and decorative pipe manufacturing, ensuring superior surface finish and diameter accuracy. 

Cold Roll Forming Machine: metal coil to custom profile in one continuous pass.

High-Quality Roll Sets & Molds: Utilizing premium Cr12MoV/SKD11 steel and CNC precision machining to ensure long service life and good forming. 

Product Description

Steel Profile Roll Forming Machine

Equipment Overview:

Cold roll forming machine is an automated production line that continuously bends metal coil stock into profiled sections at room temperature through a series of forming stations. The complete line integrates uncoiling, leveling, punching, forming, cutting, and run-out units under centralized PLC control, enabling one-pass continuous production from coil to finished product.

Technical Principle:
Cold roll forming is a progressive bending process. The metal strip undergoes localized plastic deformation at each roller pass, with the total bending angle distributed evenly across successive stations. The pass design follows either the downhill forming method or the centerline (constant-radius) forming method. Proper distribution of bending per pass controls longitudinal strain at the strip edge, preventing defects such as edge wave, twist, and camber.

Specification

Technical Specifications

(Custom configurations available upon request.)

Applicable Materials
Material	Yield Strength (MPa)	Thickness Range (mm)	Typical Use
Galvanized Steel (GI)	235-350	0.3-3.0	Studs, roof panels
Cold-Rolled Steel (CR)	235-280	0.5-3.0	Door frames, shelving
Stainless Steel	205-310	0.3-1.5	Food/chemical industry profiles
ZG60	50.8 - 114	0.5 - 3.0
Typical Technical Specifications
Parameter		Range
Forming Speed		8-40 m/min
Feed Width		50-1,300 mm
Material Thickness		0.3-4.0 mm (carbon steel)
Forming Passes		12-30 stations
Main Motor Power		7.5-45 KW
Machine Configuration
Unit	Function	Technical Notes
Uncoiler	Holds and feeds coil stock	Hydraulic expansion mandrel, passive or motorized; 3-10 ton capacity
Servo Punching(Option)	Pre-punches positioning and connection holes	Servo-driven with closed-loop feedback; positioning accuracy ±0.5 mm
Forming Section	Multi-pass progressive rolling	Alternating horizontal and vertical roll stands; pillar-type or housing-type frames
Hydraulic Cut-off	Cuts finished profile to length	Flying saw (non-stop) or post-cut hydraulic shear
Run-out Table	Receives finished product	Pneumatic/manual ejection; optional automatic stacking

Company Profile

About KINGTECH TUBE MILL-Your Reliable Partner in Pipe Manufacturing Technology

With over 20 years of specialized experience, KINGTECH TUBE MILL CO.,LTD. has evolved from a local workshop into a global leader in metal processing machinery. Since our establishment in 2013, we have consistently focused on engineering excellence, and have served more than 1700+ enterprises in 105+ countries.Operating from our modern manufacturing facility, we combine advanced CNC machining centers with a rigorous quality control system. Our team of 22 dedicated foreign trade experts and senior engineers ensures that every machine is pre-tested and optimized for performance before shipment.

Why Choose Us?

KINGTECH Products

Custom Tube Mill Solutions | 23+ Years of Tailored Engineering.
Manufacturer-Direct Competitive Pricing
Fast shipping & customs clearance support
All-in-One Turnkey Projects | From Factory Layout to Final Production.

ERW Tube Mill Line

TIG/Plasma/Laser Welding Tube Mill
Mould/Roller/Tooling
Slititng Line/Cut To Length Line

FAQ

Q1: What materials can your machines process?
A: Our machines process galvanized steel (GI, 0.3-3.0mm), galvalume/zincalume (GL, 0.3-2.5mm), cold-rolled steel (CR, 0.5-3.0mm), stainless steel (0.3-1.5mm), and aluminum (0.5-2.5mm), covering yield strengths from 70-550 MPa. Roll pass design is custom-tailored to your specified material parameters to ensure forming quality and dimensional accuracy across different materials.

Q2: How long does a profile changeover take?
A: Standard manual roller changeover takes approximately 2-4 hours. With the optional hydraulic quick-change cassette system, changeover time is reduced to 15-30 minutes — ideal for multi-profile, small-batch production. Double-layer machines (two roller sets in one frame) can switch profiles within 5 minutes by changing the strip feed direction. We recommend choosing the configuration that best matches your order structure.

Q3: How many forming passes do I need?
A: The number of passes depends on three factors: profile complexity, material thickness, and yield strength. Deeper sections and larger bend angles require more passes. General rule: simple open sections (e.g., C-channel) need 12-16 passes; medium complexity 18-22 passes; complex or multi-bend profiles 24-30 passes. Our engineers will run forming simulations based on your product drawings and recommend the optimal pass layout.

Q4: What after-sales service and technical support do you provide?
A: Standard service includes free remote installation guidance (video/live communication), operation manuals, and troubleshooting guides. On-site installation and commissioning by our engineers (typically 3-7 days) is available as an optional service. Critical spare parts are kept in stock year-round, with emergency orders shipped within 48 hours. Lifetime remote technical support is included, with a typical response time within 24 hours.